| Formatted Contents Note: |
Chapter 1 Modern Metalworking Machinery, Tools, and Measuring Devices 1 -- 1.1 Metalworking Process Overview 1 -- 1.2 Measurement and Gauging 8 -- 1.3 Statistical Process Control 11 -- Chapter 2 Mathematics for Machinists and Metalworkers 17 -- 2.1 General Mathematics, Algebra, and Trigonometry 17 -- 2.2 Geometric Principles 34 -- 2.3 Geometric Construction 41 -- 2.4 Mensuration 49 -- 2.5 Percentage Calculations 66 -- 2.6 Decimal Equivalents and Millimeter Chart 69 -- 2.7 Degrees and Radians Chart 70 -- 2.8 Mathematical Signs and Symbols 70 -- 2.9 Greek Alphabet 70 -- 2.10 Sine Bar and Sine Plate Calculations 70 -- 2.11 Solutions to Problems in Machining and Metalworking 77 -- Chapter 3 U.S. Customary and Metric (SI) Measures and Conversions 85 -- 3.1 Conversions for Length, Pressure, Velocity, Volume, and Weight 85 -- 3.2 Standard Conversion Table: Measures Are Found from the Table 88 -- 3.3 Temperature Systems and Conversions 95 -- 3.4 Small Weight Equivalents: U.S. Customary (Grains and Ounces) versus Metric (Grams) 96 -- Chapter 4 Materials: Physical Properties, Characteristics, and Uses 97 -- 4.1 Steels 99 -- 4.2 Aluminum and Aluminum Alloys 164 -- 4.3 Copper and Copper Alloys 164 -- 4.4 Magnesium Alloys 165 -- 4.5 Titanium Alloys 203 -- 4.6 Unified Numbering System (UNS) for Metals and Alloys 242 -- 4.7 Hardness Tests and Hardness Number Conversions 248 -- 4.8 Plastics (Thermoplastics and Thermoset Plastics) 249 -- 4.9 Properties of Materials: General and Specific 266 -- 4.10 Material Specification Sheets and Analysis Reports 266 -- Chapter 5 Modern Engineering Drawing Practices 271 -- 5.1 General Dimensioning and Tolerancing Practices 271 -- 5.2 Typical Industrial Design Engineering Drawings 289 -- Chapter 6 Computer-Aided Design, Manufacturing, and Engineering Systems 297 -- 6.1 Computer-Aided Design (CAD) 297 -- 6.2 Computer-Aided Manufacturing (CAM) 309 -- 6.3 Computer-Aided Engineering 318 -- 6.4 Product Data Management 321 -- Chapter 7 Machining, Machine Tools, and Practices 325 -- 7.1 Turning and Boring 326 -- 7.2 Milling 416 -- 7.3 Drills and Drilling 441 -- 7.4 Reaming 474 -- 7.5 Broaching 479 -- 7.6 Vertical Boring and Jig Boring 483 -- 7.7 Grinding, Lapping, Honing, and Superfinishing (Surface Finishes) 488 -- 7.8 Files and Sharpening Stones 502 -- 7.9 Knurling 507 -- 7.10 JIC and ISO Carbide Codes 508 -- 7.11 Cutting Fluids and Coolants for Machining Operations 508 -- 7.12 Calculations for Common Machining Problems 511 -- 7.13 Taps and Dies for Threading Operations 524 -- 7.14 Drill-Rod Types and Sizes for Machining and Tooling Applications 531 -- Chapter 8 Tooling, Die Making, Molds, Jigs, and Fixtures 533 -- 8.2 Tool-Steel Characteristics, Heat Treatment, and Selection 535 -- 8.3 Dies, Molds, and Die-Making Procedures 550 -- 8.4 Die Clearances and Stamping Data 564 -- 8.5 Punching and Blanking Forces 574 -- 8.6 Bending, Forming, and Progressive Die Operations and Data 575 -- 8.7 Jigs and Fixtures 609 -- 8.8 Clamping Mechanisms and Calculation Procedures 615 -- 8.9 Molds 626 -- 8.10 Force Gauge for Tooling Applications 626 -- 8.11 Complex Molds for Plastic Parts 628 -- 8.12 Five Major Rules of Die Making 629 -- Chapter 9 Sheet Metal Practices and Layout 633 -- 9.1 Carbon and Low-Alloy Steel Sheets 633 -- 9.2 Nonferrous Sheet Metal 637 -- 9.3 Machinery for Sheet Metal Fabrication 637 -- 9.4 Gauging Systems 640 -- 9.5 Methods of Sheet Metal Fabrication 643 -- 9.6 Sheet Metal Flat Patterns 653 -- 9.7 Sheet Metal Developments and Transitions 659 -- 9.8 Developing Flat Patterns 661 -- 9.9 Stiffening Sheet Metal Parts 661 -- 9.10 Sheet Metal Faying Surfaces 663 -- 9.11 Design Points for Sheet Metal Parts 664 -- 9.12 Typical Transitions and Developments 665 -- 9.13 Sheet Metal Fabrication Practices 672 -- 9.14 Light-Gauge Sheet Metal Structural Forms: Dimensions and Strengths 674 -- 9.15 Effects of Cold-Working Steel Sheet Metal 678 -- Chapter 10 Solid Freeform Fabrication 713 -- 10.1 Direct-Metal Rapid Manufacturing Processes 715 -- 10.2 Rapid Tooling 720 -- Chapter 11 Hardening and Tempering Steels and Nonferrous Alloys 729 -- 11.1 Standard Steels and Steel Making Practices 729 -- 11.2 Constituents of Steel: Phases 730 -- 11.3 Standard Definitions of Terms Pertaining to Heat Treatment of Metals 732 -- 11.4 Heat Treatment of Steels 732 -- 11.5 Tempering and Case Hardening Steels 740 -- 11.6 Heat Treatment of Aluminum Alloys 745 -- 11.7 Heat Treating Beryllium-Copper Alloys 751 -- 11.8 Cold Work Hardening of Metals and Alloys 751 -- Chapter 12 Castings, Moldings, Extrusions, and Powder-Metal Technology 755 -- 12.1 Castings 755 -- 12.2 Ferrous Metal Alloys Used in Casting 766 -- 12.3 Representative Casting Metals and Alloys 767 -- 12.4 ASTM Listed Cast Irons and Steels 768 -- 12.5 Plastic Moldings 773 -- 12.6 Extrusions 796 -- 12.7 Powder-Metal Technology 800 -- Chapter 13 Plating Practices and Finishes for Metal 805 -- 13.1 Finishes 806 -- 13.2 Corrosion of Metals: Principles 807 -- 13.3 Electroplating Data and Specifications 810 -- 13.4 Plating Baths and Procedures 822 -- 13.5 Coloring Processes for Metals, Alloys, and Phosphating Steels 833 -- 13.6 Metal Finishing, Phosphating, and Cleaning Solutions and Formulas 836 -- 13.7 Etching Metals 841 -- 13.8 Anodizing 843 -- 13.9 Paint Finishing 849 -- 13.10 Powder Coating 851 -- Chapter 14 Fastening and Joining Techniques and Hardware 855 -- 14.1 Bolts, Screws, Nuts, and Washers 855 -- 14.2 Thread Systems: American Standard and Metric (60[degree]V) 865 -- 14.3 Rivets 890 -- 14.4 Pins 892 -- 14.5 Retaining Rings 903 -- 14.6 Set-Collars, Clamp-Collars, and Split-Collars 904 -- 14.7 Machinery Bushings, Shims, and Arbor Spacers 909 -- 14.8 Specialty Fasteners 911 -- 14.9 Welding, Brazing, and Soldering 922 -- 14.10 Adhesive Bonding 945 -- Chapter 15 Safety Practices in Industry 947 -- 15.1 Typical Industrial Hazards 948 -- 15.2 Product Liability 949 -- Chapter 16 Societies, Associations, Institutes, and Specification Authorities 957 -- 16.1 Standards Organizations and Their Acronyms 958 -- 16.2 Quality Control Systems 961 -- 16.3 ISO 9000 System 961 -- Chapter 17 American National Standards Applicable to Machinery, Machining, and Metalworking Practices 963 -- 17.1 Listing of ANSI Standards by Category 965 -- 17.2 Standards and Approval Agencies and Acronyms 972 -- 17.3 Approval Associations and Their Trademarks 973. |
